Product Formulation SOP

This SOP outlines the procedures for formulating various products from rosin. Each section details the steps necessary to produce high-quality vials, cartridges, pens, diamonds, sauce, ice water hash, butter, jam, THC-A, solvent-less products, hash rosin, second press, decarboxylated products, natural terpenes, and food-grade items.

1. Preparation

1.1. Equipment and Materials

• Equipment: Press, sieve, cold storage units, decarboxylation equipment, filling machines, packaging materials.
• Materials: High-quality rosin, containers for different SKUs (vials, cartridges, pens, etc.), natural terpenes.

1.2. Safety Precautions

• Ensure all equipment is clean and sterilized.
• Wear appropriate personal protective equipment (PPE) including gloves, masks, and protective clothing.
• Work in a well-ventilated area.

2. Rosin Product Formulations

2.1. Vials

• Objective: Package rosin in vials for easy distribution.
• Steps:
  1. Measure the desired amount of rosin.
  2. Place the rosin into sterilized vials.
  3. Seal the vials and label them accurately.

2.2. Cartridges

• Objective: Fill cartridges with rosin for vaping.
• Steps:
  1. Gently heat rosin to a manageable consistency without exceeding 100°F (37.8°C).
  2. Use a filling machine to fill the cartridges.
  3. Cap the cartridges and label them accordingly.

2.3. Pens

• Objective: Create ready-to-use vape pens.
• Steps:
  1. Fill cartridges as described in section 2.2.
  2. Attach filled cartridges to pen batteries.
  3. Package the pens and label them.

2.4. Diamonds

• Objective: Form rosin into diamond-like structures.
• Steps:
  1. Use low heat and pressure to separate THC-A crystals from rosin.
  2. Collect the crystals and allow them to form solid structures.
  3. Package and label the diamonds.

2.5. Sauce

• Objective: Create a rosin sauce with high terpene content.
• Steps:
  1. Mix rosin with a high concentration of natural terpenes.
  2. Ensure a consistent and uniform mixture.
  3. Package in small jars and label them.

2.6. Ice Water Hash

• Objective: Produce ice water hash from rosin.
• Steps:
  1. Use ice water extraction methods to isolate trichomes.
  2. Dry the trichomes and press them into hash.
  3. Package and label the ice water hash.

2.7. Butter

• Objective: Create a butter-like consistency product.
• Steps:
  1. Whip rosin until it reaches a creamy, butter-like consistency.
  2. Package in small jars and label them.

2.8. Jam

• Objective: Produce a jam-like rosin product.
• Steps:
  1. Gently heat rosin to a jam-like consistency without exceeding 100°F (37.8°C).
  2. Package in small jars and label them.

2.9. THC-A

• Objective: Isolate THC-A from rosin.
• Steps:
  1. Use low heat and pressure to separate THC-A.
  2. Collect and package THC-A crystals.
  3. Label appropriately.

2.10. Solvent-less

• Objective: Ensure products remain solvent-less.
• Steps:
  1. Verify that no solvents are used in any extraction or formulation process.
  2. Label products as solvent-less.

2.11. Hash Rosin

• Objective: Produce hash rosin from pressed hash.
• Steps:
  1. Press high-quality hash to extract rosin.
  2. Package and label the hash rosin.

2.12. Second Press

• Objective: Utilize second press rosin.
• Steps:
  1. Perform a second press on previously pressed material to extract additional rosin.
  2. Package and label the second press rosin.

2.13. Decarboxylated

• Objective: Decarboxylate rosin for activated products.
• Steps:
  1. Gently heat rosin to 230°F (110°C) to decarboxylate.
  2. Monitor the process to avoid overheating.
  3. Package and label the decarboxylated rosin.

2.14. Natural Terpenes

• Objective: Incorporate natural terpenes into rosin products.
• Steps:
  1. Mix natural terpenes with rosin to enhance flavor and effects.
  2. Ensure a consistent blend.
  3. Package and label appropriately.

2.15. Food Grade

• Objective: Ensure rosin products are safe for consumption.
• Steps:
  1. Verify that all ingredients and processes comply with food safety standards.
  2. Package in food-grade containers.
  3. Label products as food grade.

3. Quality Control

3.1. Inspection

• Inspect all products for consistency, purity, and quality.
• Perform regular equipment checks and maintenance.

3.2. Documentation

• Maintain detailed records of all batches, including quantities, processes used, and any deviations.

3.3. Labeling

• Ensure all labels contain accurate information, including product type, batch number, date of production, and any relevant warnings.

Conclusion

Following this Rosin Formulation SOP ensures that high-quality rosin products are produced consistently. Adhering to these steps will maintain product integrity, enhance customer satisfaction, and uphold industry standards.